Rapid Tooling & Plastic Injection Molded Parts
Project Overview:
Manufacturing Process: Rapid Tooling & Plastic Injection Molding
Tooling Material: Mold Steel NAK 80
Molding Material: Fire Retardant PC+ABS
Quantity: 1000 Units
Lead Time: 25 Days
Customer was an America based company specializing in developing innovative products in home appliance. Considering quantity, consistent quality, rapid tooling and injection molding was the ideal process. We offered suggestions to improve fitting and reduce manufacturing cost.
Rapid Custom Manufacturing
Electrical Discharge Machining (EDM) the tooling core. EDM was usually used to make the CNC milled round corners to straight or sharp ones.
To save production cost and time, we usually had parts as more as possible in one mold without the compromise of injection molded quality.
The finished tooling for production. Customer was new to injection molding, we offered free and necessary design optimizations for improved quality.
The injection molded parts. Part to be injection molded had to be designed well to facilitate its production for low cost and better fitting & appearance.